OK, I have been muckin around today. I went to the shop and wrote a program for the baffle. I cut 5 sheets of thin plywood and then glued them together with the hydraulic press. I jacked the speakers from a crappy boxed 3 way that my father in law had in his attic.
Re-wired the speakers and added the melamine. I now have to trim the melamine and hinge it on. Pretty rough but it's something I can start with. Haven't heard a note yet, I'll be back...
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